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Mass production of new models of men's shoes. Shoe making technology. Basic equipment for the production of shoes - what you need

Pathology of the uterus

Today, the Russian shoe market is highly dependent on foreign manufacturers. The rapid rise in prices for imported shoes attracts an increasing number of buyers to the domestic manufacturer. Therefore, entrepreneurs can think about opening their own shoe factory.

Shoe production technology

All technology is divided into stages. The first stage of shoe tailoring begins with a cutting shop, the components of the shoe are made from prepared leather. They are cut using a stencil and a special punch press. In the same workshop, insoles for future shoes are cut. First, a special fabric is pressed to form an insole, then the edges are sanded, glued with rubber glue and another press is passed. The next stage is the marking process, here the seam lines are drawn. After that, the blanks are sent for firing, after which the edges are thin and pliable for further work.

The next stage is the sewing shop. With the help of special machines, prepared parts are sewn together. After their connection, thermoplastic inserts are glued to keep the shoes in their original form. After all the main processes, the workpiece is processed by a machine that prepares the real sole for gluing. The sole is prepared in a special oven, after it is glued to the boot, the excess parts are cut off. This stage is final. After that, the boot is polished with wax and the laces are threaded.

cutting shop

To obtain the details of the future boot, two punching presses are needed. One for working with the upper parts of the shoe, the other for the lower parts.

Cutting video:

Insole production

Shoe insoles are most often purchased separately. For the production of insoles, a press is needed for its formation, a machine for grinding the insoles and for spreading it with glue.

harvesting area

For this section, several machines are needed: a twinning-tape machine, which aligns the details of the top, making their thickness the same; for branding props; for lowering the edges of parts; for duplicating details of uppers, linings and hot-melt materials.

sewing area

For the sewing section you need: sewing machines; sewing conveyor; machine for inserting toes, for folding edges, for smoothing seams and for forming leather patches on the toe of a boot.

Video about the final stage:

Necessary equipment

Today there is a large number of manufacturers of various equipment for the production of footwear of all types: rubber, men's, women's, orthopedic, children's, winter, summer, etc.

To work on the assembly site, you need a large list of equipment:

  • assembly line;
  • machine for nailing insoles;
  • machine for forming stripes on the toe of the product and backs;
  • tightening and moisturizing machine;
  • a machine for ruffling, for marking, for removing shoes from blocks;
  • machine for smoothing the shaft, for polishing and cleaning;
  • walk-through dryer;
  • cooling tunnel;
  • thermal activator of adhesive films;
  • seam press.

Video about the technological process of the ECCO trademark:

Materials for production

by the most best material for the production of shoes - this is genuine leather. Leather for domestic footwear production is offered by the Russian factory Ronnon. In addition to this factory, there are a large number of other industries dealing with natural leather in the country. Leather purchases are measured in tons. The cost of leather can be different and depends on its type:

  • per m2 of cattle skin the price is 150-180 rubles;
  • per m2 of suede - 50-150 rubles;
  • per m2 of perforated leather price from 100 rubles.

Package

Shoes are packed in boxes that are made to order, by special factories that make packages with the name of the company or factory on it.

Business organization

Square

The required production area is approximately 7 thousand square meters. m., this is taking into account different workshops, premises for warehouses and offices. All communications must be carried out to the production premises: electricity, taking into account the load from the operation of machines, water supply and gas pipelines.

Certification

Shoes for adults are certified at the discretion of the manufacturer, while children's shoes must go through the certification process. adult shoes must be declared. Manufactured shoes must comply with the necessary GOSTs and are controlled by SES. Certificates of conformity and a declaration are received by shoes without production damage, of the same size, etc.

Sales

If the product is of high quality and presentable appearance, then the demand will be good, so for its implementation it is possible to conclude agreements with large retail chains.

Investments

The amount of investment in the production of shoes from scratch will be approximately 180 million rubles. The payback period is about 4 years.

What is the difference between designer and factory shoes?

Many people are sure that nice shoes does not have to be designer and that mass production is practically no different if it is well established and quality is controlled in the manufacture of each pair.

If we talk about serious companies, and we will only talk about them, then high-quality, branded and designer shoes- what people who appreciate comfort, convenience, fashion and beauty need. However, there are quite significant differences that you need to know and consider when choosing your ideal pair. And you need to start with production.

Designer shoes from A to Z

The main and most important thing in production is labor intensity, involvement of several specialists, long production time, exclusive materials and design. In a little more detail, each model goes through several stages: a sketch (artists-designers), coordination of appearance (designer and shoemaker), selection of material (shoemaker), selection and manufacture of a unique last (master specialist), cutting and assembly (narrow specialists ). It should be noted that there is no automation here at all, and all stages are carried out in "manual mode".

Each of these stages is quite costly in terms of time and effort. For example, in order for the leather to be as soft as possible, easily stretched and have increased wear resistance, it is kept on the block for up to 4 weeks! Then the fixing of the sole, which is carried out only by specialists of the highest level, because. in case of any failure, it will not be possible to save the couple. Finishing (gluing, stitching), logos, special impregnation…

Again, if there are special wishes or design requirements (hand embroidery, “aging”, carving, degradation, etc.), then the period can stretch for a very long time.

Designer shoes go through all the stages every time, including the indefatigable imagination of the fashion designer and the professional hands of high-class craftsmen.

Mass production

There are several manufacturing options here and, of course, each of them affects not only the individuality of the models, but also the quality, volume and methods of sales.

Factory in large volumes

At plants and factories, a design is developed, a regular block and material are selected, automation is being adjusted and each model is manufactured up to 10,000 pairs. It is sold in bulk to warehouses, shops, shoe chains.

Factory in medium volumes

It can be made in the same or smaller workshops, in private firms. Often the same materials and pads are used, but the volume is much smaller. Sales are carried out in their own stores.

Designer

First, only one model is made and submitted to the customer for approval. After approval, exactly the number of pairs and with the dimensions that he needs are performed.

Custom made designer shoes

Production takes place in a single copy, taking into account all the specified parameters (non-standard foot, concert costume, special requirements, etc.)

And finally. Due to the huge competition and the complexity of marketing, most shoe manufacturers carefully monitor the quality and mood of fashion, and therefore only one thing can be said: love yourself and your legs, and choose only those models that make your walk flying and your mood great. And designer shoes or not - it's not so important ...

Shoes self made in high demand due to quality and durability - usually handmade based on natural materials, requires higher quality requirements for the finished product. Accordingly, the price of hand-sewn shoes will be higher in comparison with products sewn in automated production.

Handmade footwear companies

Even in an age of maximum automation, handmade shoes are not outlandish. Classic English productions that are highly valued all over the world:

  • loake;

They make shoes from genuine leather and hand-sewn suede. In this case, there are much more stages of production than in mass automated production. A pair can be made within a month, depending on the type of material and the complexity of the shape.

In terms of shapes and designs, the most popular handmade boots are:

They differ in the type of lacing. Oxfords have closed lacing, hidden by the front of the boot. The side parts are sewn in a wedge shape, perforation is possible.




Derbies, on the contrary, have open lacing, and the side parts are sewn over the front part in such a way that when the laces are untied, the boots diverge freely. Derbies can also be perforated and are considered the most versatile shoe for any occasion.

The entire structure of the shoe is divided into upper and lower part. The upper part consists of the following elements:

  • Sock - closes the toes, withstands the greatest mechanical stress when worn.
  • Vamp - covers the back of the foot and connects the toe, tongue and ankle boots.
  • Ankle boots - close the ankle joint, they are sewn to the vamp.
  • Grommet - the upper part of the shoe, designed for holes or lacing hooks.
  • Heel - protects the heel and foot, fixes the heel, made of hard leather.
  • Tongue - covers the upper part of the foot, sewn to the vamp.
  • Insole - connects the upper and lower parts.

As part of the bottom of the product:

  • Sole - stitched along the contour with top, is divided into soles, shank, welt and filler.
  • Heel - raises the heel and is attached to the sole, the top layer can be rubber.
  • Heel - protects the heel from rubbing.
  • Welt is a connecting element between parts.
  • Protective inserts - prevent abrasion of the lower layer of the heel.
  • Filler - fills the space under the insole, increases comfort during operation.
  • An arch support is a wooden or metal part fixed between the sole and the insole.

Knowing the design of shoes allows you to make every detail more efficiently, in accordance with its purpose.

Manufacturing steps

It will take a lot of time to make shoes with your own hands, but the process itself is simple and depends mainly on the correct measurements and the quality of the raw materials. The whole process can be divided into nine stages.

Without this stage, tailoring of shoes by individual order is not complete, the same applies to clothing. Taking measurements is carried out mainly to measure the parameters of the future block.

Having prepared the block according to the standards, they sew a preliminary layout. To create it, they sew on a finished block of thin genuine leather. Here you should decide what kind of model the model will have, how the seams are located, whether there is a pattern or perforation.




A blank for a future pair of boots is cut from a sheet of natural suede or leather. It is important to leave a small allowance for compression and a seam - it is impossible to cut strictly along the contour of the measurements, otherwise the shoes will be small at least by one size.

Overcasting stage

The upper parts of the future pair of boots, sewn according to the patterns, are connected together. This is a time-consuming part of the work, since when overcasting the upper part of the boots, it may be necessary to turn the leather, trim the edge, and tint it.

Stretching the workpiece

At this stage, the block for the future pair of boots is already ready, as well as its upper part. Now this upper part is literally pulled end-to-end on a previously prepared block. At this stage, the most important step is the installation of the insole, since the convenience of using shoes depends on the correct installation of the insole.

Welt patch

A welt is a thin leather strip that connects all parts of the boot, already stretched over the block. This invention belongs to Charles Goodyear - thanks to his technology, shoes can be embroidered at the joints with a welt and repaired in case of, for example, a cracked last, sole.

The outsole can be made from different materials- they should be clarified in advance with the customer, suggesting to him the most suitable option for the desired pair. Often make leather or rubber soles.

The sewn-on soles are strengthened with small studs - the craftsmen use them for the straightness and reliability of the heel. The latter is recruited from thick leather in several layers.

Sole coloring

After sewing on the sole and stuffing the heel, it is necessary to color them required color- the choice of color depends on the tone of the shoes. When the applied paint dries, the pillow is polished to apply the signature of the master.

Polishing

Manual production of boots ends with the most important stage - polishing and finishing to perfect condition finished pair. After polishing, an even, elastic, perfectly cleaned pair with strong joints is obtained.

The fact that comfortable and stylish shoes plays a decisive role in the construction of an individual image and has great value v Everyday life any man is beyond doubt.

Today it is simply necessary to be able to understand the types of men's shoes, select shoes for different clothing options and competently care for this integral part of the wardrobe. It is equally important to understand why one should strive to buy the best men's shoes, which brands deserve respect in principle, and whether price guarantees quality.

I'm not rich enough to buy cheap things.

The relevance of this wise saying can hardly be overestimated. However, most people stubbornly continue to wear cheaper and often lower quality shoes, thereby not only damaging the style, but to some extent endangering their own health.

LOAKE

One of the most affordable brands of good quality English men's shoes. The Loake brand has been operating since 1880 and since then 5 generations of manufacturers of prestigious handmade shoes have changed. According to the company, each exclusive pair of shoes takes about eight weeks to produce. To date, the brand has produced up to 50 million pairs of shoes, which are exported to more than 50 countries around the world. Loake are very comfortable and practical men's shoes for a wide range of consumers.

The country - England

The price of men's Loake shoes - from 175 euros

Wear comfortable and high-quality shoes, complement the look with expensive men's watches and other important accessories. This will surely give self-confidence, increase self-esteem and guarantee attention from women. Use a good men's perfume, take care of yourself, play sports and succeed.

An entrepreneur considering the production of shoes as a business idea must be prepared for serious investments and the need to carefully study all the nuances of the industry. In addition, the segment is highly competitive. And if it is quite easy to compete with domestic factories, then to ensure the same high quality as that of European manufacturers, you will have to try. On the other hand, Chinese suppliers, who are not really striving for high performance characteristics of goods, offer the lowest possible prices, can become a serious problem.

Features of this business

Footwear production is a costly and complex type of business in terms of organization. In addition, the entrepreneur must understand the technologies and types of products. Otherwise, it is impossible to create a product that can compete with a huge number of domestic and foreign brands. However, new manufacturers are constantly entering the market. This means that if there is original ideas and a carefully thought-out strategy has every chance of success.


To do this, you need to decide what kind of shoes to produce. Traditionally, it is divided into women's, men's and children's for everyday wear. Here the competition is the highest, and the leading positions are occupied by Chinese suppliers of inexpensive goods. That is why many novice shoe manufacturers from Russia immediately go into narrower segments - the manufacture of shoes for the military, athletes, dancers, representatives of various professions, orthopedic, etc.

There are a number of factors to consider when choosing a niche. For example, women's fashion and sports shoes have a high cost, and also require the organization of high-tech and expensive production. In the case of manufacturing rubber boots and beach flip-flops, the starting costs will be much lower. On the other hand, any investment can be justified if the target audience is correctly defined, the design is developed and brand promotion activities are competently carried out. By the way, entrepreneurs who managed to create an original solution and promote it on the principle of viral content are often the most successful.

Another component of success is the ability to follow fashion trends. Even excellent quality shoes will not be sold in volumes that a new product from a well-known brand can claim. At the same time, do not forget about branding - products should be easily recognizable among the "neighbors" on the shelves.

Raw material

Quality shoes can only be obtained from high-quality raw materials. Accordingly, you will need to find bona fide suppliers and sign a cooperation agreement. What raw materials are required depends on the type of footwear produced. For leather models you need good skin. Manufacturers of this material can be searched both in Russia and abroad. The choice is largely determined by the planned production volumes. The minimum order from large suppliers, as a rule, is at least one ton of leather. But you can establish contacts with small factories and buy 300-500 kg. You can familiarize yourself with the list of leather industries in the Russian Federation, their prices and specifics.

You will also need accessories, dyes, liquid polyurethanes, reagents, creams, oils and other consumables.

Don't forget about packaging. Shoes are sold in boxes wrapped in paper. You can order such containers at the nearest factory of the corresponding specialization. At the same time, the main thing is to think over the design of the boxes - different for different models.

Manufacture of leather shoes

Equipment for the production of

Today, in the profile market, there are many manufacturers of the most diverse shoe of all varieties, and its list is quite impressive. In addition to the industrial conveyor, mechanisms and devices are used that perform certain operations.


For cutting, special machines are used. Hydraulic cutting presses are used, as well as automatic cutting systems. These machines need special cutters (stamps), the manufacture of which is individually for a specific shoe model. But this is justified only for industries with a large turnover. For small batches, it is more expedient to use manual legs complete with tables, cutting plates, punches, etc.

The main cutting equipment includes:

  • splitting machines and machines;
  • punching press;
  • machines for turning leather, lowering edges and rolling backs;
  • embossing press;
  • guillotine for small parts of the skin.

The subsequent stages of production will require equipment of various functional purposes. These are machines for the formation of various components of finished shoes - soles, insoles, heels. Apply:

  • skin peeling machines;
  • machines that produce the edges of the skin;
  • duplicating presses additional material linings to increase the period of wear and improve the quality of shoes;
  • gluing machines facilitate the work of gluing ribbons and soles;
  • a machine that bends the edges of the material and cuts off the excess;
  • equipment for working with different types braids;
  • equipment for the volumetric formation of a stripe on the toe (socks);
  • presses that produce embossing and die-cutting of the upper layer of material for making decorative elements, drawings, ornaments;
  • machines for fastening shoe accessories.

The sewing process takes place using industrial shoe sewing machines, which should perform various functions. A full work cycle will require five sewing machines:

  • Flat - for the assembly of non-voluminous blanks;
  • Core - for the assembly of bulk workpieces;
  • For flashing the lining - a zigzag machine;
  • Heavy machine class - for firmware decorative seams, edging;
  • Repair.

Shoe equipment is divided according to its main purpose:

  • moisturizing the heel to give it the necessary elasticity;
  • pasting the back into the workpiece and tightening - the formation of the entire heel part;
  • tightening the sock on the block;
  • lining processing;
  • leg tightening;
  • steam finishing and firing of threads with a hairdryer;
  • sock moisturizing;
  • smoothing defects with steam;
  • cooling with a refrigerator;
  • spraying glue;
  • gluing the back seam;
  • near the top layer of material;
  • fixing the insole to the block;
  • sole pressing;
  • heel attachment.

The following equipment is required for the final production processes:

  • Polishing machine with a rotating shaft and brushes (finisher);
  • Device for the formation of the shaft;
  • Chamber for painting and applying waterproof components;
  • Sole gluing equipment.

Production technology

The process of making shoes from leather, suede and their substitutes is quite complicated. It includes a number of operations:

  1. Cutting. At this stage, details are cut out of the material. It may take about 30 or more pieces to make one shoe or boot.
  2. Insole manufacturing. In some cases, it is more profitable to work with ready-made insoles from a third-party manufacturer. If you decide to establish your own production, you will need to buy a number of units.
  3. Marking blanks. Marks are applied to the cut parts, along which seams will be made at the next stage. Next, the edges are fired, painted and polished.
  4. Sewing. The parts are sewn together in a certain sequence, then thermoplastic inserts are placed in the blanks, for which the pairs are laced up and placed on a metal foot heated to 150 ° C, which is then quickly cooled to -20 ° C.
  5. Product assembly. The blanks are placed on a ruffler, where they are straightened and cleaned of possible contaminants. Semi-finished products are sent to a special oven with a temperature of 60 ° C, and then the excess is cut off at the edges. After the sole is glued or sewn to the top of the product.
  6. Polishing and lacing. At the final stage, the shoes are polished sheep wool waxed and laced by hand.

The footwear production technology is quite complex and requires an extensive fleet of equipment. In general, it is not possible to determine its cost and composition, since everything depends on the type and volume of manufactured products. You can get a general idea of ​​\u200b\u200bprices and assortment on thematic sites, for example, on Tiu.ru. The lines of European manufacturers such as Durkopp Adler, FAV, Gilardi, Camoga enjoy a good reputation.

How handmade shoes are made by masters of their craft:

Production of felt shoes

On an industrial scale, felt boots and other felt products are made from semi-coarse sheep wool, which is purchased from sheep farms. On the territory of the Russian Federation, most of them are concentrated in the Volgograd region. You can also buy wool in Kazakhstan, Uzbekistan, etc.

After delivery to production, raw materials are checked for quality, sorted and placed in trunks. At the first stage, the wool undergoes a special treatment, after which it is aged for 24 hours and transferred to long-needle carding machines. The resulting fibers are loosened on scutching and carding machines. Next, the semi-finished product undergoes chemical treatment and is sent for compaction, as a result of which a thick and soft fabric is obtained, from which various felt products are subsequently obtained.

Felt boots themselves can be made both manually and industrially. The canvas is once again tested for quality and placed in a sculpting machine, where, under the influence of heated water and mechanical factors, the final rolling is performed. Sulfuric acid can be used to reduce the cycle time, but due to its danger to the health of personnel, this method is rarely used.

After the felt boots are rolled again, doused with steam and dried at a temperature of about 100 ° C, cut off and fed for cleaning. Ready felt shoes are put into pairs, insoles are put in, packed and sent to the warehouse. If necessary, at the same stage, the products are decorated with embroidery, appliqués or in another way. There are also models with a rubberized sole, which is “applied” by the vulcanization method.

To open a small workshop for making felt boots, you will need to buy a carding machine (about 150 thousand rubles), a steam press (about 30 thousand rubles), washing machine(90-100 thousand rubles), weighing equipment (10-12 thousand rubles). 2-3 people are enough to service the workshop.

Large-scale production will require more substantial investments. A set of equipment with a capacity of 50-70 pairs of felt boots per shift will cost 800 thousand - 1 million rubles. An embroidery machine and a sole vulcanizer may also be required.

The above equipment makes it possible to produce felt boots different colors and models. Additional income can be obtained by producing decorative items made of felt, shoes for fishing, tourism, boots with soles and other goods. For example, it can be car or door mats, slippers, bags, insoles, vests, treatment belts.

Production of rubber shoes

This industry has prospects in the Russian Federation, since many regions are characterized by heavy rains. Also, such products are an integral part of the uniform of representatives of many professions. As an example of a successful business, one can cite such domestic manufacturers as Pskov-Polymer, PK KhimProm, Dailos LLC, Tomsk Plant LLC rubber shoes”, LLC PKF “Dune-Ast” and LLC “Sardoniks”.


Work on the creation of rubber boots begins with the development of models, which will require the involvement of a technologist and a designer. Modern shoes should be durable, comfortable and beautiful. There are three ways to make rubber shoes - assembly (by gluing), stamping and molding. They differ in the number of parts and how they are connected. Largest number elements contains glued shoes like galoshes (13-21 parts). Two other methods make it possible to reduce the number of elements by 3-4 times.

The process begins with the receipt of sheet rubber. To do this, a mixture of rubber, filler, vulcanizing agents, reaction catalyst, pigments and regenerate is placed on calenders, where sheet rubber is formed for the manufacture of shoe upper parts. The sole is cut out of a special profiled rubber sheet. Also on the calenders, textile materials are smeared and covered with a rubber mixture. However, to increase the profitability of production, it makes sense to use PVC instead of rubber. This material is 25-30% cheaper than a rubber base, and in terms of consumer properties it is in no way inferior to it.

The materials used for the manufacture of internal and intermediate parts are rag mixtures with the addition of unvulcanized scraps of rubberized textiles. For the manufacture of lining, backs, insoles, socks, decor, various cotton fabrics are used.

With regard to the production of rubber boots, boots and shoes, the most common method is the molding method, when the creation of the carcass and the vulcanization of the products are carried out at the same time. At the first stage, the details are cut out. Then a kind of “stocking” is created from textiles, which is put on a metal block and “wrapped” with rubber elements. The blank is placed in the mold of the vulcanizing press, where the rubber is converted into rubber. Then the shoes are sent for trimming and pressing out, undergo quality control, are packed and sent to the warehouse.

Forming method:

The average cost of a production line is about 2.5 million rubles. It is not worth saving, because the characteristics of the equipment determine the quality of the final product.

Manufacture of sports and special footwear

Production sports shoes significantly differs from the manufacture of its other types, primarily by the use of complex modern technologies, the high cost of equipment, raw materials and accessories.

It uses technologies designed to make shoes as comfortable, lightweight and stylish as possible, as well as to provide them with accessibility. The main difficulty is that existing manufacturers are in no hurry to disclose information about their own developments, so a new market player will have to invest a significant part of the funds in finding their own solutions. And it's expensive.

An example is the recent 3-D printing technology, which creates sneakers that perfectly follow the line of the foot. To date, the mass production of "printed" sneakers is only being introduced by Adidas, but there are prerequisites for the fact that in a few years the solution will be released to the masses.

Another example of innovative implementations is Nike's Flyknit technology. Shoes are made by continuous weaving, without lining and textile inlays. This allows you to minimize the number of seams that can cause discomfort during intense sports.

Significant financial resources are required to create the solutions mentioned above. At the initial stage of activity, it makes sense for a sneaker manufacturer to work with traditional materials, as well as to select several patterns that meet the needs of the selected target audience.

Classic sneakers contain three structural elements - the upper, the midsole and the main sole.

For sewing the top, natural and eco-leather can be used, as well as mesh materials made of nylon and polyester threads, a characteristic feature of which is light weight and excellent breathability. The difference between leather sneakers made of natural and synthetic materials is the ability of the first to deform during operation. The latter are more durable and hold their shape better, but have a lower air permeability. There are also a number of special fabrics for the uppers of the sneakers, designed for specific needs.

The midsole is necessary to provide comfort during active loads, cushioning and support of the foot. That is why it depends on the characteristics of this element how much this or that model of sports shoes will be in demand. The most commonly used midsole material is the following materials:

  • Philo. This is a lightweight foam compound made from EVA granules with excellent cushioning properties and the ability to take any shape.
  • Polyurethane. Some time ago, due to its strength and hardness, the material was in demand in the production of sneakers. However, now, with the advent of new solutions, it is used less and less - primarily because of the large weight.
  • Philite. The composition is obtained by adding rubber to phylon. This makes the shoes somewhat heavier, but in return increases its elasticity.
  • EVA. Lightweight, flexible and inexpensive material that is often used for budget running shoes. Over time, under the wearer's weight, air is forced out of the foam, and the sole ceases to perform its functions.

In professional models of sneakers, more complex materials are used, such as Lumarlon, Nike Epic React and others.

For the manufacture of the main sole, the main function of which is to provide high-quality grip on the surface, there are also many options. The most budgetary of them is Duralon. It is made from blow molded synthetic rubber. Products cannot boast of durability, but they have excellent shock-absorbing ability.

Another rubber compound is BRS 1000. For its manufacture, carbon is introduced into synthetic rubber. The result is a durable material ideal for running shoe bases. The DRC rubber compound soles offer superior durability and excellent performance in almost any kind of activity required in sports such as tennis and track and field.

When it is not possible to experiment with various materials within the range, you can use a universal material - pure rubber. It is obtained by mixing several types of rubbers of artificial and natural origin. Due to its reliability and good grip with the surface and low cost, this solution can be used in almost any type of sneaker.

As you can see, the manufacture of special footwear is one of the most complex and costly segments of the industry. However, this is where you can count on the maximum profit.

Company registration

The scale of footwear production depends on the desire and capabilities of the entrepreneur. It can be a small atelier, a medium-sized enterprise or a large factory with an assortment of several hundred items. Accordingly, different documents will be required. For an atelier, status is sufficient, in other cases it is necessary. This will allow you to work with large batches of products. A lawyer will help you decide on the choice of taxation system.

When registering, you will need to indicate the OKVED-2 code 15.20 "Shoe production". This will make it possible to produce all types of shoes and parts for them, except for orthopedic, asbestos, rollers and skates for figure skating.

Close attention must be paid to the registration of the company name and logo. The name should be easy to remember and preferably not too long. When choosing a name, you need to take into account the presence of restrictions. First, you need to make sure that another entrepreneur has not already registered a similar name. Secondly, when using the names of cities, countries and some other subjects of the Russian Federation, the law prescribes obtaining permits, which will entail costs. The name must be registered in Russian, and if desired, in English and other languages. If the entrepreneur does not have experience in preparing such documents, it is advisable to contact a specialized company.

All types of footwear are subject to sanitary and epidemiological control. A manufacturer of children's shoes will have to obtain a mandatory quality certificate. In the case of products for adults, certification is voluntary, but a declaration is still required. In addition, products must comply with state standards.

Product certification

The certification procedure for footwear in the countries of the Customs Union (CU) is required not only in production, but also in trade. For adult male and women's shoes certification is optional. Obtaining documents of conformity is mandatory only for children. Be sure to have the necessary documents certifying that the product of production or sale is of impeccable quality.

For an adult, this can be GOST or technical specifications (TU). Today GOST 26167-2005 is in force, for children - GOST 26165-2003.

Certification involves checking shoes for quality, product characteristics by name, gender and age, types, materials used, raw materials and components for the bottom and top of shoes, seasonality, methods of attaching parts, finishing. It also includes a characteristic and the presence of an insulating lining.